SHADE SPOT
about.
Shade Spot came to us at a pivotal moment. Their first clamp prototype wasn’t meeting the functional or manufacturability standards needed for the WaveSail system, and they needed a fresh engineering approach.
We developed a completely new clamp architecture, including a novel locking mechanism that securely joins the two clamp halves. The clamp system is now patented in three countries. The final design moved smoothly into manufacturing and is now part of the WaveSail product line — recently showcased on Channel 9’s The Block in Robby and Matt’s House 5.
approach.
1. Functional Review
We assessed the existing prototype to understand its limitations in performance, assembly, and manufacturability.
2. Ground‑Up Redesign
We developed a new clamp architecture that addressed the functional requirements while simplifying the manufacturing process.
3. Novel Locking Mechanism
A new mechanism was created to securely join the two clamp halves. This mechanism is now protected under patent in three countries.
4. Prototyping & Iteration
Multiple prototypes were produced to validate:
Strength and load performance
Assembly workflow
Tolerance stack‑ups
Material suitability
5. Manufacturing Support
We provided guidance to ensure the final design transitioned smoothly into production
testimonial.
Mike Harris
Company Director
